The concept of Industry 4.0 has ushered in the era of intelligent global industrial manufacturing. How can infrared thermal imaging help traditional industries transform into China's "smart" manufacturing?
Temperature monitoring of pipeline anti-corrosion material spraying
►Pain point: During the spraying process of pipeline anti-corrosion materials, whether the heating temperature meets the standard will affect the effect of anti-corrosion material spraying. The traditional method of judging whether the specified temperature is reached by point temperature measurement or heating time has limitations.
►Solution: onick optical infrared thermal imager provides high-definition pipeline thermal distribution images, monitors whether the pipeline heating is uniform and comprehensive, and records pipeline heating data in real time, produces changes in the heating process, and intuitively displays the pipeline heating process, providing reliable and visual scientific and technological means for improving the quality of pipeline anti-corrosion spraying.
Mold processing application
►Pain point: During the die-casting process of the mold, whether the temperature field distribution in the mold is stable has an important impact on the quality of the casting, production efficiency and mold service life, and is directly related to the cost and economic benefits of casting production. Too high or too low temperature will cause various defects in the product during the die-casting process, affecting production efficiency.
►Solution: The infrared thermal imager can be used to monitor whether the temperature of the mold heat treatment meets the standard to prevent the mold from being overcooled or overheated. In addition, the thermal distribution of the product can be observed to detect weak or damaged parts as early as possible and improve the product yield.
Electronic circuit design and development
►Pain point: During the circuit board design and testing phase, researchers need to monitor the temperature of the electronic components in the circuit board and observe the temperature load of the components to ensure the smooth progress of circuit board research and development.
►Solution: The failure of electronic circuits is generally divided into short circuit, open circuit and poor contact. Through infrared temperature monitoring, analyzing the internal working conditions of various electronic devices such as circuit boards, chips, electronic components, and evaluating the load conditions of electronic products, the success rate of product development and product stability can be effectively improved.
Fiber quality detection
►Pain point: There may be optical discontinuities and defects of a certain size at the fiber fusion joint. Severe defects will cause abnormal heating at the fiber fusion joint, damage or burn the fiber, and cause poor fiber.
►Solution: Infrared thermal imagers can collect data in real time by monitoring the temperature of optical fiber samples in the test tray, and timely discover abnormal temperature points of optical fiber, so as to analyze the breakpoints of optical fiber samples, uneven materials and other defects, and realize the automatic detection of optical fiber abnormalities.
Equipment operation and maintenance
►Pain points: With the rapid development of industrial manufacturing, ensuring the safe operation of equipment has become the key to industrial management. Equipment failures are diverse, such as wear, high fever, aging, etc., which cause equipment failures and cause safety hazards, affecting production efficiency, and need to be solved urgently.
►Solution: These hidden dangers are often accompanied by heating, so real-time online monitoring of industrial equipment temperature is the key to ensure safe operation. Onick Optics provides "online + mobile" temperature measurement and inspection solutions from inside to outside, from manned to unmanned, for core equipment in different industrial scenarios, to realize visual safety hazard monitoring, ensure data accuracy, and realize 7x24 hours of remote intelligent operation and maintenance.
